A Vorlix Manufacturing Group company
Based in the NC Triad · Shipping nationwide [email protected]
Print-as-a-Service · NC Triad

Forging Precision. Delivering Trust.

Professional-grade additive manufacturing built for real-world performance. From a single prototype to 500+ production parts, NexForge 3D turns your CAD into finished parts on a 22-printer print farm, with every machine and every material tested in-house.

Farm online · accepting jobs NDA available No minimum order Founder: 35+ yrs fabrication
22
3D printers on hand
5
Technology tiers
24
Colors in a single print
35+
Years founder experience in fabrication & manufacturing
What we do

More than printing. Concept to finished part.

One partner covers the whole job: concept, engineering, production and finishing. We look past the print to how your part will function, assemble and perform where it's used.

It started with one printer and a Christmas pixel light ball in November 2024. Today it's a 22-printer solution center running production contracts, product redesigns and our own product lines. Read our story →

Rapid Prototyping

Concept models, investor-ready prototypes and functional test parts, with rush options when you need them.

Prototyping

Production Manufacturing

Any quantity, from a single part to 500+ units, with volume pricing from 10. Batch consistency is documented on every run.

Production

Engineering, CAD & 3D Scanning

CAD modeling, high-performance 3D scanning, reverse engineering and recreation of existing parts.

Engineering

Jigs, Fixtures & Tooling

Production tooling, assembly aids and replacement parts in strong, heat-resistant engineering polymers.

Tooling

Large-Format Parts

Structural components, fixtures, displays and scene pieces on the Bambu Lab H2C (330 × 320 × 325 mm).

Large format

Post-Processing & Finishing

Sanding, priming, painting, clear coat, heat-set inserts and assembly. Parts arrive ready to use.

Finishing
Recent work

Real parts, off our printers.

Full plate of over 100 multi-color ducks, a production run Articulated multi-color mech octopus Printed deer skull mount with antlers Finished multi-color NexForge 3D logo sign
The fleet

22 printers. 5 technology tiers. One standard.

Before a machine goes into production we validate and calibrate it, and we keep monitoring it after. A machine has to earn its place in the workflow; we don't take the manufacturer's spec sheet on faith. Every printer in the fleet is a current-generation, high-performance machine, grouped here by what each one does best.

Production farm
10× P1S

Bambu Lab P1S Farm

High-throughput production, consumer products and multi-color work.

Up to 24 colors256³ mm
Engineering materials
4H2C · X2D · X1C

Engineering & Large-Format

1 × Bambu Lab H2C (330 × 320 × 325 mm, our largest) · 2 × X2D (256 × 256 × 260 mm) · 1 × X1C (256 mm cube), each matched to the part, material and tolerance.

PA-CFAuto-calibrated
Multi-tool
3tool-changers

Multi-Tool FDM

Our newest machine, the Snapmaker U1 (270 × 270 × 270 mm), plus two Flashforge Creator 5. All three are four-toolhead tool-changers for multi-color and multi-material parts with minimal purge waste.

4 toolheadsUp to 270³ mm
Open-bed
1× Ender 5 S1

Open-Bed FDM

Creality Ender 5 S1 for large flat parts, quick one-offs and overflow capacity.

220 × 220 × 280 mmOverflow
Specialty
4× resin

Large-Format Resin

Two Phrozen Sonic Mega 8K (330 × 185 × 400 mm), the new Anycubic Photon P1 Max (18.3 L) and the original Anycubic Photon for large, high-detail resin parts with near-invisible layer lines.

8K MSLA330 × 185 × 400 mm
Laser
1× xTool M2

Laser & Full-Color Print

20W enclosed laser with a CMYK inkjet module and RA3 Lite rotary for engraving, cutting and full-color printing, including on cylinders.

20WCMYKRotary
Finishing
+stations

Wash, Cure & Clean

Multiple Phrozen wash-and-cure stations and high-end ultrasonic cleaning stations for clean, fully cured parts.

Wash & cureUltrasonic
Material handling
24/7dry

Drying & Humidity Control

Sunlu / Inslogic IQ 10 dehumidifiers, Sunlu S4 and 3 kg SP2 dryers, heated AMS, AMS 2 and AMS HT units, and Elegoo H1 HT dryers. Filament stays dry before and during every print.

Up to 85°CDehumidifiedPA · PC · CF ready
Quality without compromise

Every job gets the same scrutiny, from one part to five hundred.

Quality is built into the process, not added at the end. Material verification, calibration tracking, dimensional checks and batch documentation are standard on every B2B job.

  • All filament dried before and during every job
  • Each machine calibrated, tracked and QC'd
  • Dimensional inspection & tolerance validation on B2B parts
  • Fitment testing and documented batch consistency
Our QC protocol
QC Report · Job NF-2611-B · Batch 3 of 4
Material lotPA-CF · dried 8h @ 80°C
MachineH2C-01 · cal. verified
Nominal / measured42.00 / 41.97 mm
Tolerance±0.10 mm · PASS
Fitment testPASS
Batch consistency48 / 48 within spec
File handlingNDA · confidential

Example report format. Actual tolerances depend on material, geometry and process.

Proven materials

Tested in our lab, not taken from a spec sheet.

We vet every material for dimensional stability, layer adhesion, heat, UV and impact resistance, and long-term durability. A material joins our production portfolio only after it passes.

PLA / PLA-CFPETG / PETG-CFABSASA · UV-resistantNylon PA / PA-CF / PA-GFPolycarbonateTPU flexiblePVA / HIPS solubleStandard & ABS-like resinCastable resinFlexible resin
Print-as-a-Service

We print what you need

Prototypes, production runs, replacement parts and custom projects for businesses and individuals. Bring a file, a sketch or just an idea.

Get a quote
Consumer Products

Our own product lines

Our own designs and licensed designer favorites, made in-house: toys and fidgets, lighting, gifts, décor, organization, automotive and functional parts.

See products
Who we serve

Built for anyone who needs something made.

Product Developers & Startups

Prototypes, iterations and first production runs.

Manufacturers & Engineers

Jigs, fixtures, tooling, functional and replacement parts.

Marketing, Retail & Events

Displays, branded products, signage and promotional items.

Contractors & Trades

Custom mounts, adapters and specialty hardware.

Automotive

Brackets, interior parts, garage tooling and accessories.

Architecture & Education

Models, presentation pieces and school or club projects.

Electronics

Enclosures, mounting systems and cable management.

Creators & Online Sellers

Product runs and white-label stock for online shops.

Individuals & Hobbyists

Personal projects, gifts, replacement parts and one-of-a-kind ideas.

Don't see yourself here? Tell us about your project →

How it works

From file to finished part in four steps.

01

Upload

Send STL, STEP, OBJ or IGES files, or just a sketch and specs.

02

Review & Quote

We review the file for printability and send a firm quote, including your turnaround, usually within 1 business day.

03

Print

Dried material, calibrated machines and in-process QC.

04

Finish & Ship

Post-processing, inspection and delivery on the timeline confirmed in your quote.

Have a part in mind?

Upload your file for an instant estimate, or send specs and get a firm quote, usually within 1 business day.